"Galician" engaged in crane-manipulators

On gakz has launched a plant for the production of CMU-150

JSC "Galich mobile cranes plant" November 14, solemnly opened the Assembly area craniomandibular units (CMU). A new shop was opened by the Governor of the Kostroma region Sergey Konstantinovich Sitnikov, together with the General Director Haksa Andrey Aleksandrovich Sitovym and Chairman of the Board of Directors Oleg Konstantinovich Zelensky. 

At the entrance to the new shop they were cut red tape. The opening was also attended by representatives of the manufacturers of the chassis of KAMAZ, Ural and MAZ, as well as members of the administration of the city and region, as well as representatives of electronic and print media.

During the opening ceremony of area Governor Sergey Sitnikov said: "This is an import substitution technology that can in many industries to remove a large number of technological problems. Involving the lifting of goods, people, earth drilling, pile installation. Versatile, very good car." 

CEO Galich mobile cranes plant, Andrey Sitkov, in turn, added: "Knowing that the volumes will be significant, we decided to create a new site – for the serial production of this product. To our consumer received a fully Russian product".

The power plant is designed to produce 150 units of the CMU in a year, and in the longer term, and 400 units So, next year it is planned to produce 100 units of such plants. Establishment and equipping of area cost ₽15 million, and it was own funds of the plant. The project implementation allowed to create an additional 30 new jobs, including for young professionals. All in all, gakz, by the way, work 1310 people is the main employer of the city of Galich, through which he know across the country and abroad. For example, TCI controller Yuliya Gulyaeva said: "it constantly appears something new, and I am very glad for it. All these technical processes is very interesting and exciting".

Now the plant is preparing to submit a project for the Assembly of manipulators on the regional investment Council, which in itself is quite a complex and lengthy process. Previously JSC gakz, with the support of regional authorities was able to establish serial production of the 100-ton cranes, which significantly strengthened its image as the leading manufacturer of mobile cranes in the country. In the plans the company is further expanding markets, including orders from the defense Ministry and the emergencies Ministry. The choice of the model of the Cabinet with a load moment that is in 15 t·m and a capacity of 7 t is due to the result of extensive marketing studies that have pinpointed the greatest demand on the crane-manipulator in this class. In the future if there is demand gakz may move in the direction of a hoisting unit, while the lighter CMU will deal with a partner – "klintsovskiy crane plant".
    
Craniomandibular installation in recent years, is increasingly supplementing, and in some sectors of the market of lifting equipment even jostle classic mobile cranes, aerial platforms and even drilling rigs. No wonder all the last years, CTT is the most numerous group is represented by technology – that of the CMU. By the way, the premiere craniomandibular setup of KMU-150 happened on the other the exhibition "AGROSALON-2018", however, held in the same exhibition complex Crocus Expo.

So much attention to the launch of production at gakz including explained by the fact that the Russian market is now competing manipulators of production, mainly Korea and Germany. So, here CMU-150 "Galician" will be more affordable (as we explained in an interview with the chief engineer of gakz is cheaper than new imported and more expensive imported second-hand).
 
the Design and features of the CMU-150
CMU-150 "Galician" is a 6-section cable model craniomandibular installation, designed, respectively, to the load moment of 15 t·m, and its maximum capacity is 7 tons with a minimum height of the lift arm for 4.5 m to 1.75 tons with a maximum length of 19 m (height of 6-storey building). With a maximum boom reach of 19 m carrying capacity is 0.3 t, and at the minimum (4.5 m) and 3.0 T. SDA performed a full-circle (360°) without limiting the angle of rotation. Accordingly, CMU-150 is designed to operate in temperature range of -40°C to +40°C and at a private mass 2950 kg can be mounted on any chassis the customer's wishes. Meanwhile, the main chassis are checked and, incidentally, the most popular in the country truck chassis: off-road KAMAZ-43118 with the wheel formula 6x6 and road KAMAZ-65115 (6x4). 

Due to the possibility of lowering the boom to a negative angle below the horizon is 15°, there were modifications: modification CMU-150-5 with brown and CMU-150HP 2-seater cradle (250 kg, the electrical insulation is up to 400V) to rise to a height of 24 m (maximum reach of 14 m). "Headboard and" modification KMU-150L has a certificate of conformity to Technical regulations of the Customs Union "On safety of machines and equipment" (TR TC 010/2011). The CMU-150L system is provided to stabilize the cradle, keeping a smooth level floor, and hanging on the supports can be made without removing the work platform from the boom being in the transport position, in addition, work with the cradle takes place without removing the hook block, which saves time when transferring the installation from transport to working position and back. All outriggers in accordance with law equipped with sensors that monitor the state supports. In the separation of any support from earth, the system automatically stops the operation, which prevents the development of a rollover. Provides a graphical display for the output efficiency of the CMU information and Troubleshooting. You can start and stop the motor and regulate its speed. The control system automatically resets the engine speed to idle, saving fuel during the operation of the CMU is 150. The set of equipment of the plant includes two-way radios for communication of staff in the cradle and on the ground or inside the serviced object. It is also possible to control CMU-150 from a working platform remotely via a cable, which eliminates interference in the case of the radio signal. Crane can be operated also from seat adjustable in vertical and horizontal planes, as well as optional awning to protect the operator in bad weather. The operator, by the way, equipped with a pressure gauge to monitor the loading crane and the keys with degree of protection IP67 ensure a reliable and safe operation in all weather conditions. On the top of the boom has an led headlight, and place the operator additional lamp that provides reliable illumination of the working area in the dark. Provided emergency ministantsiya with a motor drive for the emergency lowering of the cradle under force-majeur circumstances (for example, engine failure of the car). There is a wide color range and the possibility of drawing on arrow's logo and corporate colors of the customer. 100% of the products are before application of the treatment in shot blasting chamber, coating materials are applied two-component. Wear-resistant coating plates glide allows you not only to perform smooth telescoping of the boom, but does not require maintenance during operation. 

By the way, the last 4-foot section of the boom of a thin 3-millimeter steel cook on specially purchased for this purpose, a welding machine company WELDIX, as even the most skilled welders because of the limitations of human capabilities are not able to boil without any defects such a long welded seam. 

In addition, for quality control of such critical parts were purchased in Canada expensive phased array flaw detector, allowing to control 100% the quality of the weld of the boom sections.

CMU-150 is adapted to transport bulky loads due to the low position of the loading platform. CMU-150 is equipped with a fast and reliable winch drum with the cutting grooves of the "Labus" for the uniform winding of the rope. The rope – branded non-rotating 11 mm. 

The installation of the CMU-150 passed the 6-month endurance test in Central Russia in the most different and even extreme weather conditions. The plant pays due attention to the training of service personnel and training of the person on the ground. To this end, the company regularly holds seminars on professional development with participation of representatives of service centers. All produced installation pass acceptance tests according to the normative documents. 

CMU-150 will deliver in different regions of the country. Applications with the CMU in truth huge: from agriculture and housing to road construction and the oil and gas industry.

background: on the stand in the case of the plant are photos 43 basic models of truck cranes "GALICHANIN" (in fact, it is believed that the plant makes 60 types of crane equipment), including one performed on a tracked chassis snegobolotohod. 

Range: from 25-ton to 100-ton (the latter at MWV with the wheel formula 10х4). 9 models are novelties 2017; 3 model novelties 2016; 6 models new products 2015; 6 models – novelties 2014 and 3 models – novelties 2013. 

Thus, in the previous five years the model range of truck cranes "GALICHANIN" significantly expanded and updated. A completely new producer for segments: 25-ton cranes with arrows with a length of 31 and 40 meters and 50 ton with a 40 m boom.
 

PS the Most unusual novelty, presented at the presentation to say "bonus" was the cute green truck-bunkerages MK7-1-06 short wheelbase chassis KAMAZ-43255 to the engine Euro 5.

 This bunkerages provided with telescopic bars that enables it to carry up three empty 8-cube hopper, or even four 6-cube, with its overall height does not go beyond the permitted 4.0 m 

Load weight up to 7 t and without reloading on the axes. Compact chassis with a wheelbase of only 3.5 m increases the maneuverability of bankurawase. 

The machine made a good impression on all those present, including the Governor Sergei Sitnikov. For such an experienced manufacturer of crane equipment as of gakz issue bankurawase with its simple design no technological problems is not, but allows additional load capacity of the enterprises and to enter another promising market for municipal..